SCHMIDT® ServoPress
Forces from 1 kN to 250 kN
High-quality yet economical assembly is the guarantee for product success on the market. The goal is to join precise assemblies from inexpensive individual components with tolerances. Electrically driven screw presses – servo presses – are ideally suited for such tasks in terms of precision. In addition, the modules are characterised by high dynamics over the entire force and stroke range as well as excellent repeat accuracy.
The ServoPress systems offer the perfect solution in the interaction of ServoPress modules and the PressControl 700 or PressControl 7000 controllers developed for this purpose. These meet the most complex requirements, in single workstations as well as in fully automated production lines.
The full-load modules of the SCHMIDT® ServoPress series are EC type-approved in combination with the safety technology options SmartGate, SmartGuard and light curtain. Furthermore, the servo presses have an integrated automatic spindle lubrication system and are protected by an overload clutch from type 616.
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SCHMIDT® ServoPress 605 is ideal for use in the smaller force range, e.g. B. in the following branches of industry:
Watch industry
- Assembly of axle and gear
- Setting of gemstone bearings
Electronics
- Component assembly on circuit boards (e.g. Compliant Pin)
- Switch assembly, plug assembly
Micromechanics
- Assembly of small electric motors
- Assembly of miniature gears
1.0 kN force F max. S3 25 %, 20 sec
0,5 kN force F 100 % ED
150 mm ram stroke
0 – 300 mm/s speed max.
0.1 µm resolution position control
2.2 μm/inc resolution measurement data acquisition – way
0.3 N/inc resolution measurement data acquisition – force
SCHMIDT® ServoPress 616 for use in the small to medium force range, e.g. in the following branches of industry:
Automotive
- Valve assembly
- Complete assembly of assistance systems
Electronics, electrical engineering
- Assembly of power modules (Compliant Pin)
- Fan assembly
Precision technology
- Bearing assembly
- Lens assembly for optical sensors
5 kN force F max. S3 25 %, 20 sec
3 kN force F 100 % ED
200 mm ram stroke
200 mm/s speed max.
0.1 µm resolution position control
3.2 μm/inc resolution measurement data acquisition – way
1.5 N/inc resolution measurement data acquisition – force
SCHMIDT® ServoPress 617 for use in the medium force range, e.g. in the following branches of industry:
Automotive
- Assembly of injection systems
- Fitting assembly
House and building technology
- Installation of meter systems
- Assembly of pump systems
Medical technology, pharmacy
- Straightening / shaping surgical instruments
- Cutting pharmaceutical filters
14 kN force F max. S3 25 %, 20 sec
7.5 kN force F 100 % ED
300 mm ram stroke
200 mm/s speed max.
0.1 µm resolution position control
4.6 μm/inc resolution measurement data acquisition – way
3.75 N/inc resolution measurement data acquisition – force
SCHMIDT® ServoPress 620 for use in the higher force range, e.g. in the following branches of industry:
Automotive
- Assembly of catalyst monoliths
- Assembly of shift gate
Optics
- Setting glass lenses in eyepieces
Medical technology / pharmacy
- Calibrating / straightening artificial joints
- Compaction of medicinal granules
35 kN force F max. S3 25 %, 20 sec
20 kN force F 100 % ED
400 mm ram stroke
200 mm/s speed max.
0.1 µm resolution position control
6.1 μm/inc resolution measurement data acquisition – way
10 N/inc resolution measurement data acquisition – force
SCHMIDT® ServoPress 660 with integrated energy management and intermediate storage of braking energy for use in the high power range, e.g. in the following industries:
Electro mobility
- Crimping cable lugs
- Moulding of battery packs
Aeronautics
- Moulding of stringers (aluminium profiles)
75 kN force F max. S3 25 %, 20 sec
50 kN force F 100 % ED
500 mm ram stroke
200 mm/s speed max.
0.1 µm resolution position control
7.6 μm/inc resolution measurement data acquisition – way
24 N/inc resolution measurement data acquisition – force
SCHMIDT® ServoPress 655 with integrated energy management and temporary storage of braking energy. For use in the high force range, e.g. in the branches of industry:
Drive technology
- Caulking bearing rings
- Transmission assembly
Electrical engineering
- Mounting bolts in grounding rails
House technology
- Installation of heating pumps
110 kN force F max. S3 25 %, 20 sec
80 kN force F 100 % ED
500 mm ram stroke
100 mm/s speed max.
0.1 µm resolution position control
7.6 μm/inc resolution measurement data acquisition – way
32 N/inc resolution measurement data acquisition – force
SCHMIDT® ServoPress 660 with integrated energy management and intermediate storage of braking energy for use in the high power range, e.g. in the following industries:
Electro mobility
- Crimping cable lugs
- Moulding of battery packs
Aeronautics
- Moulding of stringers (aluminium profiles)
160 kN force F max. S3 25 %, 20 sec
110 kN force F 100 % ED
350 mm ram stroke
100 mm/s speed max.
0.1 µm resolution position control
5.4 μm/inc resolution measurement data acquisition – way
48 N/inc resolution measurement data acquisition – force
SCHMIDT® ServoPress 680 with integrated energy management and temporary storage of braking energy for use in the peak force range, e.g. in the following branches of industry:
E-mobility
- Ground strap crimping
- Crimping high-voltage cables
Automotive
- Shaping / calibrating components made of sintered metal
250 kN force F max. S3 25 %, 20 sec
200 kN force F 100 % ED
350 mm ram stroke
50 mm/s speed max.
0.1 µm resolution position control
5.4 μm/inc resolution measurement data acquisition – way
75 N/inc resolution measurement data acquisition – force
| Press type | 605 | 616 | 617 | 620 | 650 | 655 | 660 | 680 | |
|---|---|---|---|---|---|---|---|---|---|
| Force F max. S3 25%, 20 sec | kN | 1.0 | 5 | 14 | 35 | 75 | 110 | 160 | 250 |
| Force F 100% ED | kN | 0.5 | 3 | 7.5 | 20 | 50 | 80 | 110 | 200 |
| Ram stroke | mm | 150 | 200 | 300 | 400 | 500 | 500 | 350 | 350 |
| Speed max. | mm / s | 300 | 200 | 200 | 200 | 200 | 100 | 100 | 50 |
| Position control resolution | µm | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 |
| Resolution measurement data acquisition – force | N / inc | 0.3 | 1.5 | 3.75 | 10 | 24 | 32 | 48 | 75 |
| Resolution measurement data acquisition – distance | μm / inc | 2.2 | 3.2 | 4,6 | 6.1 | 7.6 | 7.6 | 5.4 | 5.4 |
| Projection | mm | 130 | 130 | 150 | 160 | 160 | 160 | 160 | 160 |
| Dimensions press module H / W / T | mm | 636/89 / 155 | 599/124/258 | 892/144/318 | 1077/190/384 | 1250/243/561 | 1250/243/561 | 1249/249/552 | 1249/249/552 |
| Weight press module | kg | 11.6 | 25 | 64 | 113 | 225 | 225 | 283 | 283 |
| max. Tool weight | kg | ≤ 5 | ≤ 15 | ≤ 25 | ≤ 50 | ≤ 100 | ≤ 100 | ≤ 100 | ≤ 100 |
| Ram bore | mm | 6H7 | 10H7 | 20H7 | 20H7 | 20H7 | 20H7 | 20H7 | 20H7 |
| Dimensions of the ram | mm | Ø 25 | Ø 40 | □ 42 | □ 55 | □ 65 | □ 65 | Ø 90 | Ø 90 |
Characteristics
Real-time evaluation
- immediate reaction to process and quality data
- no delay due to slow process data transfer
- Immediate availability of SPC data.
System immediately operational
- Standard travel profiles only require the entry of position and speed
- The system parameterizes itself automatically.
Precise and robust mechanical structure
Precise and robust mechanical structure
Process control behavior
- Distance measurement directly on the ram, resulting in extremely high positioning and repeat accuracy
- Absolute position measuring system, therefore no reference travel necessary
Intelligent compensation
- by offsetting individual tolerances of the parts
- of system elasticities (deflection compensation)
SCHMIDT Presses product catalog
Find out everything about the various functions of our presses.
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